acceptable moisture content in corrugated boxes

Pinwheeling helps to more fully utilize the space in a trailer or container when there is inadequate width to permit loading two turned pallets side by side. Pallets made with green wood can have a moisture content (MC) ranging from 50-100% and can easily contain more than ten pounds of water. Get a deep dive into our standards, chapter-by-chapter, individually or as a team. How can we arrive at the optimal packaging solutions that strike the right balance between cost, environmental impact, and safety, while allocating costs appropriately? The heartbreak of gaposis frequently threatens case integrity. Paper and Paperboard: Material-Specific Data | US EPA These estimates include recycling from residential sources, pre-combustion and post-combustion magnetic separation of steel cans and other ferrous products at MSW combustion facilities, and recycling of drums and barrels not suitable for reconditioning. At 85% RH, a box has 50% of its potential stacking strength. <> Toll-free: 800-283-0097 We have the experience to ask the right questions to ensure the boxes we provide you will meet your products needs and will remain structurally sound. The result is known as moisture resistant adhesive (MRA). The data below are from 1960 to 2018, relating to the total number of tons of wood packaging generated, recycled, composted, combusted with energy recovery and landfilled. Find out about the current National Patient Safety Goals (NPSGs) for specific programs. Workers have a couple options. After recycling, the combustion of corrugated boxes was 230,000 tons, and landfills received 940,000 tons in 2018. Our sensor calibrations, measurement wavelengths, algorithms and sensor optical requirements are pre-set at the factory. The degree of moisture resistance varies from manufacturer to manufacturer and also depends on the conditions where the boxes will be used. it means that all the well known requirements of other standards are met (e.g. They are also larger, using more air volume to accommodate the greater weight of truck and load. EPA estimated the generation of aluminum packaging at 1.9 million tons in 2018, or 0.7 percent of MSW generation. Corrugated cardboard boxes are susceptible to moisture, water, vermin and bacteria during warehouse or storeroom storage, as well as transportation environments. The new national standard states that the moisture content of the paper should not be above 14%, which means that the paperboard has an . In this table below published in the Handbook of Package Engineering (c.1992), you can see that the greater the humidity the less stacking strength a box has. The corrugated industry produces the N1 transport packaging in the world. This web page contains product-specific information and data on Containers and Packaging. Many suppliers have paper or cardboard distribution boxes that are designed for use in laboratory, pharmacy, patient care areas or sterile storage areas. Facts and Figures about Materials, Waste and Recycling. Please see the EPA Methodology Document for further information on estimating the generation and management of paper and paperboard. The tear-resistant qualities of corrugated cardboard are hard to beat and they have the added advantage of guarding against moisture, so food items are kept fresh. In addition to any aforementioned approaches that can be modified for low humidity, inventory control can be effective, utilizing FIFO (first-in-first-out). Drive performance improvement using our new business intelligence tools. Another way to stabilize, secure and protect loads in a trailer is by using dunnage, such as air bags, partitions, braces and load locks. Optical/ Laser measuring device: Bahmller Higher humidity levels can drastically affect corrugate strength. The FEFCO GMP standard was launched at the end of 2003, renewed in 2006, to ensure that corrugated boxes meet all the requirements of quality, safety and hygiene. Aluminum containers and packaging include beer and soft drink cans (including all carbonated and non-carbonated soft drinks, tea, tonic, waters and juice beverages), other cans, and foil and closures (including semi-rigid foil containers, caps, closures and flexible packaging). Number 8860726. In cool and dry areas, consider using lamination as a finish. Packaging products are comprised of different plastic resins. Other paper and paperboard packaging in MSW includes milk and juice cartons and other products packaged in gable top cartons and liquid food aseptic cartons, folding cartons (e.g., cereal boxes, frozen food boxes, some department store boxes), bags and sacks, wrapping papers, and other paper and paperboard packaging (primarily set-up boxes such as shoe, cosmetic and candy boxes). There are those owing to dimensional changes: the corrugated absorbs moisture causing it to swell, warp, or distort to whatever degree. Additionally, 16.9 percent of the plastic containers and packaging waste generated was combusted with energy recovery, while the remainder (over 69 percent) was landfilled. <>>> % Find evidence-based sources on preventing infections in clinical settings. Beginning in 2009, the Glass Packaging Institute provided production data. Heat and humidity are the two biggest enemies of packaging strength. We should do our best to keep boxes relatively dry because humidity can have a huge impact on their performance. The pallet is designated as damaged on delivery from the plant, and the carrier takes it back. Carton box moisture control - Packmage The document was updated in 2019, the major change wasthe new TS 702 on Fishtailing & Gap variation. Once a box is formed, both before and after it is filled with product, maintaining its moisture content is critical to maintaining the boxs compression strength. MoistTech is very experienced with the requirements in the corrugated board moisture control process. In very humid environments, such as a warehouse with an uncontrolled climate in the summertime, stacking strength is greatly reduced. But are they cognizant of the tremendous cost and waste that result from this practice? Tell us what you're looking for and we'll do our best to make it work! Although it would be difficult to calculate the reduction of strength under fluctuating conditions over time, the chart below (Protective Packaging for Distribution, 2010) is used to determine the compression strength loss over time under various environmental conditions. Another option would be to use corrugated pallet liners to cover the bottom of the pallet (pallet deck) to make it a solid surface. From travel distance to changes in road conditions and elevation, transportation can have wide-ranging effects on the level of product damage. In establishing practices meant to assure that corrugated is fit for its intended purposes, the guidelines are, Keep out of reach of hazardous conditions, and, Handle with care., _____________________________________________________________________________________________, Sterling Anthony is a consultant, specializing in the strategic use of marketing, logistics, and packaging. Are incidence rates being observed, captured and tracked? Storage and transportation of corrugated boxes can expose them to varying and often fluctuating environmental conditions. In our latest case study, learn about NION Health's revolutionary "negative ion" supplement and how their luxurious NION Health has the distinction and the challenge of being the first of its kind on the market as producers of the first safely Upgrade your product's packaging game with GLBC's custom solutions. Corrugated never should be stored in direct contact with the floor as that invites contamination and damage from a variety of sources. All of these cause problems as the corrugated is erected into boxes, whether the operation is manual or automated. In todays workplace, five generations are actively employed. Consider that while shifting to more eco-friendly materials meets consumers increasing demand for more-sustainable packaging, the likelihood for damage rises. Store boxes flat from the time they are received until they are ready for use. An official website of the United States government. Indianapolis, IN 46278 Glass containers include beer and soft drink bottles, wine and liquor bottles, as well as bottles and jars for food and juices, cosmetics, and other products. Equilibrium moisture content for the corrugated fibreboard used in this Check out our self-paced learning resources and tools including books, accreditation manuals and newsletters. Surprisingly, the top tier is third on the vulnerability scale. In general, the less moisture there is residing in the board, the stronger the board will be and the longer it will hold its . Common sense dictates that old inventory be used before starting on the new. Phone: 317-872-0097 Advice for deriving the most from corrugated packaging. Some of these include polyethylene terephthalate (PET) soft drink and water bottles, high-density polyethylene (HDPE) milk and water jugs, film products (including bags and sacks) made of low-density polyethylene (LDPE) and other containers and packaging (including clamshells, trays, caps, lids, egg cartons, loose fill, produce baskets, coatings and closures) made up of polyvinyl chloride (PVC), polystyrene (PS), polypropylene (PP) and other resins. EPA also estimated the recycling of plastic products based on data published annually by the American Chemistry Council, as well as additional industry data. This article will use the word corrugated to refer to boxes in the KD (knocked-down) position, in contrast to the erected box. There are three main causes of compression-loss when palletizing boxes: Pallet Overhang, Wooden Pallets, and Interlocked Stacking Patterns. Workers should never toss, drop, or drag shipping boxes. | Mechanical measuring device: Bobst,BW PapersystemsandTechnology Coaching This may be avoided by choosing pallets with deckboards that are strategically positioned so all of the vertical edges of the box (corners) are being supported. 3 0 obj x[oH |EX,NC$NCw?R' -%k(;=! In this free ebook, learn how to leverage the strengths of each generation in your packaging department. 2)XxN=.26^k )B7/-:vb aZ-NQ@4M AutomationDirects Contrinex small rectangular inductive proximity sensors are available in sizes12mm x 27mm x 6.5mm and 12mm x 27mm x 12mm. % (Plastic packaging as a category in this analysis does not include single-service plates and cups, and trash bags, both of which are classified as nondurable goods). Those unit loads can be unstable and therefore hazardous, since they can collapse on their own and more probably under a superimposed load. So, how extensive is the problem? Can retailers really afford to do this? Gene Bodenheimer, senior vice president, retail logistics damage research at Genco,leads the companys team responsible for investigating solutions for unsaleable products as well assupply chain solutions within Genco's retail vertical. Corrugate is 71% weaker at 95% humidity vs. 50% humidity. All rights reserved. Boxes and Shipping Containers | Hospital and Hospital Clinics Approximately 20.6 percent of the other miscellaneous packaging was combusted with energy recovery, while the majority was landfilled (79.4 percent). The Reel Identification and Finishing Guidelines published in December 2017 has been developed by FEFCO together with Cepi ContainerBoard (CCB) and contains the principles for reels labelling as well as core requirements. In fact, up to 15% of compression strength may be destroyed. With the landscape of product damage defined, the path toward improvement must start with a robust system that helps pinpoint where efforts need to be focused. Still have a question about the data? How Humidity Affects Corrugated Boxes - FlexPAC Corrugated cardboard boxes are no exception. The estimated amount of glass containers recycled in 2018 was 3.1 million tons, or 31.3 percent of generation. BRC/IOP, MCAS) and therefore multi-audits are superfluous. Typical analog range is 0-10% moisture and up to as much as 40%, subject to . The porosity of wood fibers, which is what corrugated boxes are made of, allows it to absorb and release moisture, a phenomenon that isknown as hygroscopy. 4 0 obj The total amount of paper and paperboard combusted in 2018 was 4.2 million tons. The data below are from 1960 to 2018, relating to the total number of tons of glass containers generated, recycled, composted, combusted with energy recovery and landfilled. We know, boxes are not rocket science. 4 Zesty Trends in Food and Beverage Packaging, 2023 Heralds Useful Ideas for Packaging Progress. Before putting together a plan, lets examine how product damage occurs and some questions to ponder. Corrugated is an engineered material, specified by paper grade, flute, style, manufacturers joint, and adhesivemainly. Shock and vibration can affect stiff trailers with no cushion load. (PDF) WATER VAPOR PERMEABILITY (WVTR) OF PACKAGING - ResearchGate Take a look at the products and at the other materials we studied. A .gov website belongs to an official government organization in the United States. OW8lF0Bd9n?DL0C S\E vmi]L'E`f ur4Z{.+};pf K@i%LEwpX9hH Corrugated box design - Wikipedia 834. . Returning to the 95% statistic that opened this article, its division among the versions of corrugated might vary; however, corrugated, as an overall category, will retain its dominance. PDF Modelling of heat and moisture transport in a corrugated board stack They also provide sales and marketing benefits. The data below are from 1960 to 2018, relating to the total number of tons of paper and paperboard generated, recycled, composted, combusted with energy recovery and landfilled. Through leading practices, unmatched knowledge and expertise, we help organizations across the continuum of care lead the way to zero harm. Find the exact resources you need to succeed in your accreditation journey. With the space between deckboards on a wooden pallet averaging 1-4 inches, it is common that the bottom of the box is not being entirely supported. Informa PLC's registered office is 5 Howick Place, London SW1P 1WG. EPA used data on resin sales from the American Chemistry Council to estimate the generation of plastic containers and packaging in 2018. This was 11.8percent of MSW landfilled in 2018. The recycling rate for corrugated boxes was 96.5 percent. The updated document is now available here. Most plants are now checking their combined board's total moisture content, measuring it off of the dry end of the corrugator with an automatic weighing and drying oven (see Special Note). It reduces the chance of moisture damage as well as cracks and creases due to dryness. The boxes they need for shipping represent, on average, less than 1% of the value of their contents. Packaging engineers work to meet the performance requirements of a box while controlling total costs throughout the system.. Incredibly, it has been found that improper palletization can result in boxes losing up to 50% of their compression strength! Whereas too much moisture is problematic, so too is too little. Excessive moisture or water can soften or even dissolve the corrugating adhesive, causing delamination; a box that literally falls apart wont offer much protection. Paper containers and packaging, excluding corrugated boxes, had a recycling rate of 20.8percent, while corrugated boxes had a recycling rate of 96.5percent in 2018. PDF Effects of Moisture content on Box Compression Strength - gatech.edu Official websites use .gov Secure .gov websites use HTTPS Packaging is the product used to wrap or protect goods, including food, beverages, medications and cosmetic products. During the day, the warmer air picks up moisture, and as the air cools in the evening, it releases it as dew. Other unitization techniques commonly used include shrink wrapping, bagging and strapping. Learn more about the communities and organizations we serve. Paper containers and packaging, excluding corrugated boxes, had a recycling rate of 20.8 percent, while corrugated boxes had a recycling rate of 96.5 percent in 2018. This Standards FAQ was first published on this date. Measurement devices could be obtained from the suppliers: As much as 11% of unit loads arriving at a distribution center have some level of case damage. Corrugated box design is the process of matching design factors for corrugated fiberboard boxes with the functional physical, processing and end-use requirements. The corrugated board is considered as the second most used packaging material and the world's environmentally acceptable solution for packaging, with wide range of applications. To put it another way, dont treat damage research like an Easter egg hunt. Some easy-to-overlook culprits are storage and handling practices. And just where do you start? At the single-facer, it is heated, moistened, and formed into a fluted pattern on geared wheels. Share sensitive information only on official, secure websites. Data on the production of wood packaging are derived from purchased market research and research from the Center for Forest Products at Virginia Tech and the United States Department of Agriculture's Forest Service Southern Research Station. Forty% of the strength of corrugate is lost within the first 30 days of storage. However, over time, cases can shift, creating a gap that can lead to product damage. Wrong! The total generation of paper and paperboard in MSW was 67.4 million tons in 2018, which was 23.1percent of total MSW generation that year. Functionally, corrugated becomes brittle and crinkly. On the other hand, there is the potential for a significant amount of undamaged product being rejected. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. Heat can reduce the moisture content of corrugated boxes, making them brittle. The typical adhesive used for corrugated is of a starch composition, not known for being moisture-resistant (there are moisture-resistant formulations but they are more expensive). The material and strength of packaging, and even the design, can factor into damage. Therefore, any discussion about improving the sustainability of production and consumption must always address packaging as an essential part of the supply chain. A lock (LockA locked padlock) or https:// means youve safely connected to the .gov website. His contact information is: 100 Renaissance Center- P.O. Better yet is to select a location close to where the corrugated is set up and filled. Its not easy loading a 53-ft.-trailer. Logically, the more packaging there is, the more protection there should be. Leave the strapping, bundling or other unitizing device in place until boxes are ready for use. Store boxes indoors and protect them from overhead moisture. The results clearly indicated that 8-12% moisture content is most suitable for corrugated board need to taken into consideration by manufacturers as well as printers. This means that the cases are doing their job to protect whats inside. Ideally, there should be no gaps between cases that are stacked on top of each other. The net import of unfilled aluminum cans is estimated from data collected by the Department of Commerce. Pallets should be of quality construction; otherwise, splinters, protruding nails, and other defects can inflict damage. Conveying, Feeding, and Handling Playbook, Packaging World News Roundup: Bottles and Cans, Packaging World News Roundup: Co-Packing and Manufacturing, Packaging World News Roundup: Contract Packaging. View them by specific areas by clicking here. However, once the corrugated is manufactured, moisture regulation is critical, so the corrugated board is dried to achieve a moisture content of 10-12% to optimize it for strength and prevent box manufacturing issues, such as: Maintaining the moisture content of the corrugated box plays a critical role in its performance. The more in-depth information you uncover and the more precisely you can identify the sources of the issues, the better youll be able to develop and execute a corrective action plan. Corrugated should be stored on pallets, ideally, which avoids direct contact with the floor and retains the means for mechanical handling (caution: forklifts, if operated carelessly, can damage corrugated). Corrugated packaging Custom solutions made from renewable resources that protect and promote your goods. Stack boxes only on smooth, clean surfaces. Many important moisture processes within corrugated packaging during optimal shipping conditions were investigated and these provide useful base-line information for . EPA estimated that the generation of these glass containers was 9.8 million tons in 2018, or 3.3percent of MSW generation. Obtain useful information in regards to patient safety, suicide prevention, infection control and many more. }]'YfN U zQnh)=nozo3gip&I|-5S|G~x?SAYY?\YX5~Z0oE8f6:34cw& XvZ-r) 4xB*vtlZsvq{ s8eSp|GcS*=hX f+*Pga!,#`~PT(9Ux]Ep|%P?>/+|xI 2$J[sASSt!X%PE$tC]a =J@5.F2` q p-"Aw;q^0rDNQNdS0Z"'Szt#c7Fz{DTm+p?iKB0)i:,3bJA41) He can be reached at[emailprotected]. Corrugated Board Moisture - Moist Tech Fax: 317-872-7872. Learn how working with the Joint Commission benefits your organization and community. In honour of #EarthDay, our amazing team shared 'One Thing I Do For Earth Day'. Gain an understanding of the development of electronic clinical quality measures to improve quality of care. The amount of wood pallet recycling (usually by chipping for uses such as mulch or bedding material, but excluding wood combusted as fuel) in 2018 was 3.1 million tons. Is this practical? Pepsi and Fantas respective new visual identities are optimized for both analog, physical spaceslike packagingand for the online and digital worlds. Each component of the supply chainpackage design, manufacturing, transportation, warehousing/distribution, retail support, retail operationsas well as Mother Nature herself can be a source of damage. A matter of protection: The environment or the product? The moisture content of corrugated materials prefers a state of equilibrium with atmospheric humidity. This method, however, makes it difficult to keep the load intact during handling. Some regions are arid year-round but those that arent still can experience periods of low humidity, either from wintry cold or summer heat. If corrugated cardboard becomes wet, it becomes a source for bacterial growth. Fluctuations in humidity can impact it even further. When building pallet loads of flat boxes, use deck boards to distribute weight evenly. Over his 25-year career Bodenheimer has spoken on a wide variety of topics includingreverse logistics, health and beauty accessories and damage research. So, although eliminating damages completely from supply chains is unrealistic, companies can approach the issue pragmatically and establish a system to measure and monitor the process so improvements can be made more efficiently. That way, the oldest inventory is used rather than remaining around and becoming more compromised. It combines loading pallets straight and turned. FEFCO 1952 - 2022. Solid fiber Offering versatility and durability, solid fiber is designed to be stronger and more moisture resistant than corrugated packaging. Consequently, if a few boxes are unusable, the loss involved is relatively insignificant, right? Touch points can become flash points for product damage. For more comprehensive information on this category of MSW, see the 2018 Data Tables on the Advancing Sustainable Materials Management: Facts and Figures Report page. A property of corrugated is flat-crush resistance; even so, that property should not be exceeded by superimposed weights. How appropriately stretch-wrap is applied can be a big factor in whether a product sustains damage. The purpose is to ensure that from the purchase of raw material through the delivery of the finished product to the customers' premises, all parameters of quality, hygiene and traceability are monitored. Offering Packaging & Display Solutions for Over 50 Years, How Environmental Conditions Impact Corrugated Boxes, Marketing Secrets for Stand-Out Custom Retail Displays, Captivate Customers with the Best Design for Custom Counter Display Boxes, Customized eCommerce Packaging Supplies Foster Brand Loyalty and Reduce Total Cost, 3 Tips For Creating Effective Custom Point of Purchase Displays, Custom Countertop Displays Capitalize on Impulse Buying, dlodle@progresscontainer.com, solutions@progresscontainer.com, Relative humidity, under load (cyclical RH variation further increases compressive loss). This can be done by using a stretch wrap machine, or by simply spiral wrapping the load by hand. The paper moisture influence to the carton reliability endobj Pallets should be of quality construction; otherwise, splinters, protruding nails, and other defects can inflict damage. Molded fiber A complete line of innovative fiber-based solutions that protect your products. Set expectations for your organization's performance that are reasonable, achievable and survey-able. Less-than-ideal or fluctuating climate conditions reduce corrugate effectiveness and shorten its useful life. %PDF-1.5 Corrugated boxes stored under ideal conditions will remain usable for a long period of time. A solution for avoiding direct contact with the floor and for avoiding superimposed weights is storage racks, especially if the facility already is so equipped. Faced with the manufacturing-industry standard of a two-hour unload window or risk hefty detention charges, retailers frequently reject entire unit loads at the dockeven if only one or two cartons are damaged.

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